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How to Detect Acid and Alkali Leaks in Chemical Storage Areas

Learn how to detect acid and alkali leaks in chemical storage areas using chemical liquid leakage sensing cable and leak detection controllers. ANWETECH AT-LS103 helps monitor water, strong acid and strong alkali leakage in industrial environments.
How to Detect Acid and Alkali Leaks in Chemical Storage Areas
Case Details

Why Acid and Alkali Leak Detection Matters in Chemical Storage Areas

Chemical storage areas often contain acids, alkalis and other corrosive liquids that can create serious safety and maintenance risks if leakage is not detected early. A small leak from a storage tank, chemical drum, dosing pipeline, valve connection or floor containment area may spread before operators notice it during routine inspection.

In many industrial facilities, acid and alkali leakage can cause equipment corrosion, floor damage, cable tray damage, production interruption and potential risk to personnel. For this reason, chemical liquid leak detection should not rely only on manual inspection. A continuous leakage monitoring method is needed in areas where corrosive liquid may accumulate or flow.

ANWETECH AT-LS103 Acid & Alkali Liquid Leakage Sensing Cable is designed for early detection of water, strong acid and strong alkali leakage. It is suitable for chemical storage rooms, acid and alkali tank areas, dosing systems, laboratories, battery rooms, industrial floors and other areas where chemical liquid leakage may occur.

Common Leakage Points in Chemical Storage Areas

Before selecting a leak detection solution, engineers should first identify where chemical leakage is most likely to happen. In chemical storage areas, typical leakage points include:

  • Chemical storage tank bottoms
  • Acid and alkali drum storage areas
  • Pipeline joints and valve stations
  • Pump skids and dosing equipment
  • Chemical transfer points
  • Floor trenches and containment areas
  • Drainage channels
  • Equipment bases
  • Laboratory chemical storage cabinets
  • Battery rooms and corrosive liquid handling areas

The sensing cable should be installed close to these possible leakage paths, especially at low points where leaked liquid may collect.

Why Manual Inspection Is Not Enough

Manual inspection is useful, but it has limitations. Leakage may happen at night, during unmanned operation, under equipment, behind tanks or inside floor trenches. In some cases, a small chemical leak may not be visible immediately, but it can still damage surrounding equipment and surfaces.

For chemical storage rooms, early detection is important because acid and alkali liquids can spread along the floor, enter cable trenches or reach other equipment areas. A leakage sensing cable provides continuous monitoring along the installed route and allows the leak detection controller to activate an alarm when liquid contacts the cable.

How Chemical Leakage Sensing Cable Works

AT-LS103 is a chemical liquid leakage sensing cable. It is installed along the area where acid, alkali or water leakage may occur. When liquid contacts the cable, the connected leak detection controller receives the leakage signal and activates an alarm.

A typical system logic is:

Liquid leakage occurs
→ AT-LS103 sensing cable detects the leakage
→ Leak detection controller receives the signal
→ Alarm output is activated
→ Maintenance personnel check and handle the leakage area

For projects that require leak location indication, AT-LS103 can be used with a compatible positioning leak detection controller. In this type of system, the controller can help display where the leakage occurs along the cable route.

What Liquids Can Be Detected?

AT-LS103 is designed to detect:

  • Water
  • Strong acid
  • Strong alkali
  • Acidic liquid leakage
  • Alkaline liquid leakage
  • Chemical liquid leakage in compatible environments

This makes it suitable for many chemical storage and process areas where corrosive liquid leakage is a concern.

The source data also confirms chemical resistance testing after the cable was immersed in chemicals at 23°C for 3 days. Tested chemicals include concentrated sulfuric acid 96%, hydrochloric acid 37%, nitric acid 60%, formic acid 88% AR grade, sodium hydroxide 25%, xylene 100% AR grade and ethylene glycol 100% AR grade.

However, chemical resistance can vary depending on concentration, exposure time, temperature and site conditions. For special chemicals or mixed chemical environments, compatibility should be confirmed before final project use.

Recommended Installation Method

For effective leak detection, the cable should be installed where leaked liquid is most likely to contact it. Engineers should consider the floor slope, drainage route, equipment layout and containment design before installation.

Recommended installation positions include:

  • Around chemical storage tanks
  • Around acid and alkali drums
  • Under pipelines and valves
  • Beside dosing systems
  • Around pump skids
  • Along containment trenches
  • Around equipment bases
  • Near drainage channels
  • Around battery room floors
  • Around laboratory chemical storage areas

The cable should not be installed only for appearance. It should follow the real leakage path. If leaked liquid will flow toward a trench or low point, the sensing cable should be placed along that route.

Integration with Leak Detection Controllers

AT-LS103 is the sensing cable part of the chemical leak detection system. It should be connected to a compatible leak detection controller.

Depending on the controller configuration, the system may provide:

  • Leakage alarm indication
  • Relay alarm output
  • Leakage location display when used with a positioning controller
  • Signal connection to BMS, PLC, alarm panel or remote monitoring system

This is important for engineering design because the cable itself does not replace the controller. The alarm output, display function and communication method depend on the selected leak detection controller.

For a complete chemical storage leak detection solution, engineers should confirm:

  • Required cable length
  • Detection zones
  • Whether location display is required
  • Alarm output requirement
  • Connection to BMS or PLC
  • Site chemical compatibility
  • Installation route and fixing method

Technical Features of AT-LS103

AT-LS103 is designed for chemical liquid leakage detection in industrial environments. The cable uses a fluoropolymer and alloy wire structure, providing corrosion-resistant performance for acid and alkali leakage monitoring.

Key technical features include:

  • Fluoropolymer + alloy wire cable structure
  • Core resistance of 13 ohms per meter
  • Purple cable color for easy identification
  • 6 mm cable diameter
  • 90 kg tensile strength
  • 40 g per meter cable weight
  • Maximum exposure temperature of 85°C
  • Quick-connect terminals available
  • 5 m, 10 m or customized cable lengths available
  • Rapid reset and reuse after leakage is cleared

These features make the cable suitable for installation along tanks, floors, equipment bases, pipelines and containment areas in chemical storage applications.

Engineering Selection Notes

When selecting a chemical leak detection cable for acid and alkali storage areas, engineers should not only look at the product name. The following points should be checked carefully:

  1. What liquid needs to be detected?
  2. Is the liquid water, acid, alkali or another chemical?
  3. What is the concentration and operating temperature?
  4. Where will the leaked liquid flow?
  5. Is location detection required?
  6. How long is the cable route?
  7. Does the controller need relay output or connection to BMS or PLC?
  8. Is cable reset and reuse required after leakage?
  9. Is the cable exposed to mechanical stress or high temperature?
  10. Does the site require customized cable length?

For AT-LS103, the maximum exposure temperature is 85°C. If the installation area has high-temperature surfaces or special chemical exposure, engineers should confirm compatibility before installation.

Application Areas

AT-LS103 can be used in many chemical leakage monitoring applications, including:

  • Chemical storage rooms
  • Acid and alkali storage areas
  • Chemical dosing rooms
  • Industrial floors
  • Laboratories
  • Battery rooms
  • Wastewater treatment facilities
  • Electroplating workshops
  • Semiconductor and electronics factories
  • Pharmaceutical production areas
  • Chemical pipeline areas
  • Equipment rooms requiring corrosive liquid leak monitoring

In these applications, the sensing cable helps provide early leakage alarm and supports faster maintenance response.

Why Choose a Cable-Based Leak Detection Method?

Compared with point-type detection, a sensing cable can monitor leakage along a continuous route. This is useful in chemical storage areas because leakage may occur at different points along tanks, pipes, trenches or equipment bases.

A cable-based leak detection method is especially suitable when:

  • The leakage area is long or irregular
  • The possible leakage point is not fixed
  • Liquid may flow along a floor or trench
  • Multiple tanks or pipelines need monitoring
  • Early warning is required before leakage spreads

By installing AT-LS103 along the likely leakage route, the system can detect liquid contact at any point along the cable and send an alarm through the connected controller.

Maintenance and Reset After Leakage

After a leakage alarm, maintenance personnel should first follow the site safety procedure. Acid and alkali leakage should be handled with proper personal protective equipment and according to the chemical safety requirements of the facility.

After the leaked liquid is removed, the cable should be cleaned and dried properly. AT-LS103 is designed for rapid reset and reuse after leakage is cleared. Before resetting the system, check whether the cable surface, connector and installation route are still in good condition.

If the cable has been exposed to aggressive chemicals for a long time, it should be inspected carefully before reuse.